AccuLab
Asphalt Mix Quality Control App
Never worry about your mix quality again with MINDS’ AccuLab. View live production data or drill down to analyze past performance to quickly catch, and fix, mix issues.
Request More Info" I could write you a book on every way it has helped us out, so I will just hit the high points. Within the first week of running we found mechanical deficiencies at every plant.Loadcells that were still working but did not calibrate out well.Asphalt content issue fixed. Vibrations being picked up by the tachs due to how the wiring was run.Safeties and limits that weren’t working. Overall, we have cut our downtime due to controls issues to zero hours across three plants. This is a big change from the last few years where we were fighting issues almost daily. Whether it was lost PLC programming,… "
Brandon Watson The Allen Company
AccuLab Highlights
A quality assurance professional’s dream product, Acculab saves you the time and headache of producing problematic mixes. The live dashboard, which receives near real-time mix information from MINDS’ DrumTronic and BatchTronic plant control systems, displays production run data including start and end times, mix ID, total production, moisture content, and dozens of other production-related granular data.
The app allows you to view logs of mix changes and updates to the mix design, with time stamps and inventory information on the percentage increase or decrease of each ingredient. Acculab offers the capability to manually set critical control points for mix quality, and alarms for if those thresholds are exceeded.
Dive deeper into specific mixes to monitor asphalt quality and troubleshoot mix issues. The app enables a view of production asphalt percentage over time, and the ability to overlay that data with a wide array of time series factors such as aggregate percentage, plant flow, mix temperature, and alarms, as well as to offset signals to account for time delays as material moves through the plant.
Acculab is available for desktop. It supports drum, batch, and combination plans, with emulsion plants coming soon.
Features
- Live dashboard with production run data
- Timestamped mix and mix design changes
- Inventory control
- Granular analysis of production asphalt percentage and more key factors
- Ability to visualize mix distribution
- Customized alarms and notifications for mix quality control points
Communications
- Receive information from MINDS’ DrumTronic and BatchTronic plant control systems
- Data transferred through MINDS messenger via the internet
- Acculab receives data every 5 seconds, allowing for real-time understanding of mix quality and design
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